Custom Bubble Mailers

Updated 2026-10-05

Custom bubble mailers are padded shipping envelopes with a bubble cushioning lining and a printed outer layer, used by beauty, jewelry, electronics accessory and ecommerce brands. Options include poly or kraft outers, custom sizes, metallic or matte films and self-seal closures. Share your size, quantity and logo, and a specialist replies with pricing.

Bubble lining cushions products
Poly or kraft outer
Your logo on each parcel
Self-seal closure

Get a free quote in minutes

Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

What custom bubble mailers are designed to protect

Small, light products that can scratch or bend need more protection than a plain poly mailer but less bulk than a box. Custom bubble mailers fill that gap. An outer layer of film or paper is laminated to a bubble wrap lining, so the envelope absorbs knocks while staying flat enough for low-cost shipping. A self-seal strip closes the flap, and the printed outer layer carries your branding to the door.

Poly bubble mailers have a water-resistant film outside and come in matte, gloss or metallic finishes, which suit beauty and fashion brands that want a bright, photogenic package. Kraft bubble mailers use a paper outer layer for a natural look, though the bubble lining is still plastic. Size the mailer for your product plus its own packaging, such as a carton or pouch, so it slides in easily without excess room to move.

Keep the design simple enough to survive handling marks: a logo, a brand color and a short line on the back. Leave a clear area for labels. Custom bubble mailers with logo wholesale orders often cover two sizes, one for single items and one for sets. For extra presentation, add a sticker seal or printed card inside, and match colors with your product boxes.

Popular uses

Cosmetics and skincare
Jewelry and accessories
Phone cases and small electronics accessories
Books and stationery
Collectibles and trading cards
Candles in small cartons

Specifications

Size	Made to your size and fill volume
Materials	Mylar (metallised), kraft paper, clear or matte film, holographic
Printing	Full colour digital or plate printing, front and back
Features	Zip lock, tear notch, hang hole, window, gusset; child-resistant zippers on request
Finishes	Matte, gloss, soft-touch, spot gloss, holographic
Proof	Digital proof before production

Request pricing for custom bubble mailers

Make it yours

Options for custom bubble mailers

Outer materials

Poly film outers in matte, gloss or metallic finishes, or kraft paper outers for a natural look, each laminated to a bubble cushioning lining.

Sizes

Made to the dimensions of your product in its retail packaging, with a little allowance so it slides in easily and does not shift during transit.

Printing

Your logo, colors and short brand messages printed on the outer layer, with a clear label zone shown on the digital proof before production.

Closures

Peel-and-seal adhesive flaps that show tampering, plus tear strips available for easier opening on the customer's side without scissors or damage to the product.

Inside extras

Printed thank-you cards, stickers and tissue paper designed to match the mailer, so the first look inside feels as considered as the outside.

Paper-based alternatives

If you want to avoid plastic linings, ask about paper padded mailers or kraft mailer boxes as alternatives for small, lightweight products.

How it works

Ordering custom bubble mailers

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Bubble Mailers: questions answered

Still unsure? Ask a packaging specialist.

What are custom bubble mailers used for?

They ship small items that need cushioning, such as cosmetics, jewelry, accessories, books and collectibles. The bubble lining absorbs knocks, while the printed outer carries your logo and keeps the parcel light compared with a box.

Can I print my logo on bubble mailers?

Yes. We print your logo, colors and short messages on the poly or kraft outer layer. The digital proof shows the artwork, flap and label area, so you can confirm placement before any mailers are made.

What is the difference between poly and kraft bubble mailers?

Poly bubble mailers have a plastic film outside that resists moisture and shows bright colors. Kraft bubble mailers use a brown paper outer for a natural look. Both use a bubble lining inside, so choose based on the look you want and how parcels are handled.

What size bubble mailer should I order?

Measure your product in its retail packaging and add a small allowance on each side for the cushioning and the seal. Send those measurements and we suggest a size, plus a second size if your orders vary.

How do I get a quote for custom bubble mailers in bulk?

Send your sizes, outer material, print design and quantity through the quote form. A specialist replies with pricing for each size and suggests a lining and outer for your products, and you approve a digital proof before production starts.

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