Custom Electronics Packaging
Updated
Custom electronics packaging is printed boxes, inserts and labels for devices, gadgets, chargers, cables, audio gear and accessories. It protects sensitive products in transit and presents them well on shelves and in unboxing videos. Vorex helps electronics and tech accessory brands in the USA and Canada order packaging made to their exact size.
Electronics packaging styles
9 options. Every product is made to your size with your artwork.
Custom Software Boxes
Boxed editions for USB installers, license cards and manuals.
View options →Custom Charger Boxes
Retail boxes for wall, car, wireless and portable chargers.
View options →Custom Mobile Battery Boxes
Slim cartons and kit boxes for replacement phone batteries.
View options →Custom Phone Case Boxes
Slim window, sleeve and mailer boxes for phone cases.
View options →Custom CD Jackets
Folding paperboard CD sleeves with slots, pockets and full album art.
View options →Custom Drone Boxes
Boxes with fitted inserts for drones, controllers and spares.
View options →Custom Electronic Boxes
Retail and shipping boxes with fitted inserts for gadgets.
View options →Custom Headphone Boxes
Rigid and window boxes for over-ear, earbuds and in-ear sets.
View options →
Custom Massage Gun Boxes
Massage gun boxes with fitted inserts for the gun, heads and charger.
View options →What electronics packaging covers
Electronics need packaging that holds parts firmly, survives shipping and looks clean on the shelf. A typical package combines an outer printed box, an insert that holds the device and accessories, and sometimes a sleeve. Accessories such as cables and cases often ship in hanger boxes or window boxes.
Styles that suit tech products
- Two-piece rigid boxes for premium devices with a lift-off lid.
- Sleeve boxes that slide over a tray for a clean reveal.
- Tuck end boxes for lighter accessories.
- Hanger boxes for peg displays in stores.
- Mailer and double wall boxes for direct shipping and heavier gear.
Materials and finishes
Rigid chipboard wrapped in paper gives a solid, premium feel. SBS paperboard suits retail cartons with sharp print. Corrugated board, including E-flute for thin walls and double wall for heavier products, adds strength. Inserts can be die-cut paperboard, corrugated or molded pulp, which many brands choose to reduce plastic. Matte lamination with spot UV is a popular clean look.
Design tips
Design the insert before the outer box: lay out the device, cable and charger, then size the box around them. Keep the front simple with a product image and name, and use the back for features and specifications. Electronics often carry regulatory marks, battery or safety notices and bilingual text in Canada; check current requirements for your product and leave room on the box. Plan a spot for a barcode and serial label.
How ordering works
Send the product and accessory dimensions, the style and the quantity. We reply with pricing and suggest board and insert type. Our designers can place your artwork on the dieline, and you approve a digital proof before print. Our production partner makes the packaging and ships it anywhere in the USA and Canada. If you sell several models, ask about one outer box size with different inserts to keep stock simple.
Get a free quote in minutes
Size, quantity and email. We reply with pricing and options.
Custom Electronics Packaging: common questions
What kind of insert is best for electronics?
Can I get premium packaging like big tech brands use?
How do I protect electronics during shipping?
What should be printed on electronics packaging?
Can you make hanger boxes for phone accessories?
Ready to see your brand on a box?
Send us your size and quantity. We reply with pricing, material options and a digital proof of your design.
