Custom Postage Boxes

Updated 2026-10-06

Custom postage boxes are printed corrugated boxes designed to send products by mail or courier, used by online sellers, makers and subscription brands. They come as self-locking mailers or classic shipping cartons in kraft or white board, printed with your logo. Send your product size and shipping method, and a Vorex specialist replies with pricing.

Sized to your product
Branded doorstep delivery
Mailer or carton styles
Kraft or white board

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Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

How to choose the right postage box

A postage box is any box built to travel through the mail or a courier network on its own. Custom postal boxes are usually corrugated, so the fluted core absorbs bumps and resists crushing in sorting centers. Making them to your product size reduces void fill and keeps items from sliding around, and printing your logo turns an ordinary parcel into a branded delivery customers recognize before they open it.

Two styles cover most needs. A self-locking mailer with a hinged lid is neat, fast to pack and ideal for products that benefit from a presentation-style opening. A regular slotted carton with four top flaps is efficient for heavier or bulkier items. E-flute keeps boxes slim; B-flute and double wall add strength. Size your custom mailing boxes with your carrier's dimension and weight bands in mind to keep shipping simple.

Keep outer artwork bold and simple so it reads at a glance and survives handling, and leave a clear area for the shipping label. Personalized postage boxes can carry your web address, social handle or a short line on the side panels. Use the inside for richer branding. Our team can help set the design on the dieline, and you approve a digital proof before printing.

Popular uses

Etsy and marketplace seller orders
Clothing and accessory shipments
Books, prints and stationery
Gift box deliveries
Subscription box programs
Small parts and spare components

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom postage boxes

Make it yours

Options for custom postage boxes

Box styles

Choose a self-locking mailer with a hinged lid, a regular slotted carton with top flaps, or a tear-strip mailer that opens quickly and cleanly.

Board strength

E-flute for slim, lightweight parcels, B-flute for heavier products and double wall corrugated for bulky or fragile shipments that need extra protection.

Printing

Print your logo, colors and messages on the outside, inside or both, from simple one-color marks to full-color artwork across every panel.

Finishes

Most postage boxes stay uncoated for a practical feel. Ask about matte or gloss coating when white boxes need protection from scuffs.

Inserts and packing

Add corrugated inserts, dividers or printed cards to secure items and reduce loose fill, especially for multi-item orders and glass.

Eco options

Kraft corrugated with water-based inks keeps the parcel paper-based and widely recyclable. Ask about recycled-content board for your order. Paper tape and paper void fill keep the whole parcel paper-based.

How it works

Ordering custom postage boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Postage Boxes: questions answered

Still unsure? Ask a packaging specialist.

What is a postage box?

A postage box is a box designed to be sent through the postal service or a courier without an outer carton. It is usually corrugated for strength and is often a self-locking mailer or a slotted carton sized to the product.

Can I get custom postage boxes with my logo?

Yes. Your logo and artwork can be printed on the outside, inside or both. Many brands keep the outside clean with a logo and leave room for the shipping label, then add more design inside.

How do I choose the right size postage box?

Measure the product, add space for any insert or protective wrap, and use those inside dimensions. Also check your carrier's size and weight bands, since a slightly smaller box can fall into a lower shipping tier.

Are postal boxes strong enough for fragile items?

Corrugated postal boxes protect most products, and you can add inserts or choose B-flute or double wall board for fragile goods. Tell us what you are shipping and a specialist will recommend the right construction.

How do I order custom postal boxes?

Send your product dimensions, quantity, preferred style and artwork through the quote form. A Vorex specialist replies with pricing and design help, and you approve a digital proof before production. Tell us which carrier you use most so the size can be planned around its parcel bands.

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