What Is Die-cut?
Updated · Vorex Packaging
Die-cut is the term for packaging cut to a custom shape with a die, a sharp steel blade bent into the outline of the box or design. In packaging, die cutting creates the flat box blank, folding creases and any special shapes such as windows, handles, hang tabs and thumb notches.
A cutting die is built from steel rules set into a board, matching the dieline exactly. When pressed against the printed sheet, the blades cut the outline and blunt rules press in fold lines at the same time.
What die cutting makes possible
- Any box style and size, from tuck end cartons to mailers.
- Windows that show the product, often patched with clear film.
- Handles, hang tabs, thumb notches and interlocking inserts.
- Custom outlines for stickers, labels, tags and shaped boxes.
What buyers should know
Custom box orders usually need a die made for the exact size and style, which is part of why getting dimensions right before ordering matters. Digital cutting tables are sometimes used for short runs and samples instead of a steel die. Very small or intricate cut-outs can weaken the board, so your supplier may suggest adjustments when reviewing the dieline.
