Custom Vape Boxes

Updated 2026-10-05

Custom vape boxes are printed boxes that vape brands and distributors use to package vape pens, devices, pods and starter kits for retail. Options include tuck-end cartons, sleeve-and-tray boxes, magnetic gift boxes and display boxes, with inserts that hold each component. Warning and labeling requirements vary by market. Send your product sizes and a specialist replies with pricing.

Inserts fit each component
Space for required warnings
Premium sleeve and rigid styles
Child-resistant options on request

Get a free quote in minutes

Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

Vape packaging that protects devices and informs buyers

Vape products often come as kits: a device, a pod or cartridge, a charging cable and a small manual. Custom vape boxes keep each part in its own fitted space, so the kit looks organized and nothing scratches in transit. Each box is made to your device dimensions, whether you sell slim disposable pens, pod systems or larger starter kits.

Sleeve-and-tray and rigid magnetic boxes give devices a premium unboxing, while tuck-end cartons in SBS paperboard suit high-volume retail. Custom vape pen boxes are usually slim with a die-cut insert. Display boxes hold several units at a counter. Warning statements, age restrictions and packaging rules vary by country, state and province and change over time, so confirm current requirements; ask about child-resistant options if needed.

Design for the counter first: shoppers often see the box behind glass or on a shelf, so the brand name and product name need to be readable at a distance. Keep the required warning area clear and give it the space the rules call for. Soft-touch lamination, foil stamping and spot UV help premium devices stand out, and a consistent layout across flavors or colors builds recognition.

Popular uses

Vape pen and disposable device boxes
Pod system starter kits
Device gift and premium sets
Counter display boxes for retailers
Replacement pod and coil packs
Wholesale distributor packs

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom vape boxes

Make it yours

Options for custom vape boxes

Box styles

Tuck-end cartons, sleeve-and-tray boxes, rigid magnetic boxes, slim pen boxes and counter display boxes, made to your device and kit contents.

Inserts

Die-cut paperboard, foam or molded paper inserts hold the device, pods, cables and manual in place, giving each component a defined spot.

Materials

SBS paperboard for retail cartons, rigid chipboard wrapped in printed paper for premium kits and corrugated board for shipping and display.

Printing

CMYK and spot colors for branding and product names, with a clear area for the warnings and label content you supply and approve.

Finishes

Soft-touch lamination, foil stamping, embossing and spot UV give devices a premium look while keeping required text easy to read.

Child-resistant options

Ask about child-resistant packaging if your products or market require it. Rules vary by location and change over time, so confirm before ordering.

How it works

Ordering custom vape boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Vape Boxes: questions answered

Still unsure? Ask a packaging specialist.

What do I need to print on vape boxes?

Requirements vary by country, state and province and can include health warnings, age statements and product details. We print the content you supply and approve on the digital proof. Check current rules for each market you sell in before approving.

Can you make vape boxes with inserts?

Yes. Die-cut inserts hold the device, pods, charging cable and manual in their own spaces, so the kit looks organized when opened. Send the dimensions of each component and we design the insert and box together so everything fits snugly.

Are custom vape boxes child resistant?

Standard folding cartons are not child resistant on their own. If your products or market require child-resistant packaging, ask about available options when you request a quote, and confirm the current rules that apply in each place you sell.

Can I order vape pen boxes in a slim size?

Yes. Slim boxes are made to the length and diameter of your pen, often with an insert that holds it centered and stops it sliding. Send your pen dimensions and any accessories that go in the box, and we prepare a digital proof before production.

Do you supply vape boxes wholesale?

Yes. We produce larger runs for vape brands and distributors, including matching boxes across colors and flavors. Request a quote with your box styles, sizes and quantities, and a specialist replies with pricing and next steps for artwork and proofs.

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