Custom Rigid Setup Boxes

Updated 2026-10-06

Custom rigid setup boxes are pre-assembled boxes made from thick chipboard wrapped in printed or specialty paper, used for jewelry, electronics, cosmetics, apparel and premium gifts. They come in lid-and-base, magnetic, drawer and hinged styles, built to your exact dimensions with foil, embossing and fitted inserts. Share your product size, and Vorex replies with pricing.

Arrives assembled and sturdy
Built to exact dimensions
Specialty wraps and foils
Fitted inserts available

Get a free quote in minutes

Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

What a rigid setup box is and why size matters

A rigid setup box is made from chipboard panels that are cut, joined at the corners and wrapped in paper before delivery. Because it is set up at the factory rather than folded by you, it arrives ready to fill and keeps a crisp, solid shape. The thick walls protect delicate products and give the weighty feel customers associate with premium goods. That is why rigid setup boxes are common for jewelry, devices, fragrance and gift sets.

Rigid box dimensions are always inside measurements, so measure the product, then add space for any insert, tissue or accessory. Chipboard thickness is matched to the box size and product weight. Wraps range from coated printed paper to textured, linen-look, kraft and black stocks. Lid-and-base, hinged lid, magnetic flap and drawer constructions each create a different opening, and inserts lock products in place.

Because the wrap is applied by hand or machine around each corner, artwork near edges should allow a little tolerance. Large solid colors, a foil-stamped logo and a printed interior tend to look sharp and consistent from box to box. Our team will prepare a dieline from your custom box dimensions and help place artwork, and you approve a digital proof before production.

Popular uses

Jewelry and watch presentation
Smartphone and device accessories
Fragrance and skincare sets
Premium apparel and scarves
Corporate gift sets
Product launch and PR kits

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom rigid setup boxes

Make it yours

Options for custom rigid setup boxes

Constructions

Lid and base, shoulder-neck, hinged lid, magnetic flap, drawer and book-style rigid setup boxes, each made to the inside dimensions you provide.

Chipboard and wraps

Rigid chipboard in a thickness matched to your product, wrapped in coated printed paper, textured specialty paper, linen-look, kraft or black stock.

Printing

Full-color, metallic or single-color printing on the wrap and the interior, so the closed box and the open reveal both carry your brand.

Finishes

Soft-touch or gloss lamination, foil stamping, embossing, debossing and spot UV to make logos and patterns feel tactile and premium.

Inserts

Foam, paperboard, molded pulp or wrapped inserts cut to your product shape, plus ribbon pulls, tissue and printed welcome cards.

Eco options

Ask about recycled-content chipboard, paper or pulp inserts and uncoated wraps, which keep the box mostly paper and easier to recycle.

How it works

Ordering custom rigid setup boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Rigid Setup Boxes: questions answered

Still unsure? Ask a packaging specialist.

What is a rigid setup box?

A rigid setup box is a box made from thick chipboard that is assembled and wrapped in paper before delivery. It does not fold flat, so it arrives ready to use and keeps a solid, premium shape that protects the product.

How do I measure rigid box dimensions?

Measure the product's length, width and height, then add room for any insert, tissue or accessories. Those are the inside dimensions of your box. Send them with your quote request and we build the dieline to that size.

What rigid box sizes are available?

Rigid setup boxes are made to order, so the size follows your product rather than a fixed list. Small jewelry boxes, mid-size cosmetic sets and large apparel boxes are all possible. A specialist checks proportions and board thickness for your size.

Are rigid setup boxes the same as luxury boxes?

Most luxury boxes are rigid setup boxes. The term setup refers to how the box is made, assembled before delivery, while luxury describes the look and finish. Wrap paper, foil and inserts decide how premium the final box feels.

How do I get pricing for rigid setup boxes?

Send your inside dimensions, quantity, construction style, wrap and finishes through the quote form. A Vorex specialist replies with pricing, helps with artwork and insert planning, and sends a digital proof for approval before production.

You may also need